KOSGEB KOBIGEL 2019 = up to 1 million TL digital conversion support

Increase your chances of getting KOSGEB support with VOLSOFT digital conversion solutions.

Akıllı Fabrika Çözümleri
Otomatik Üretim Takibi

Canlı Üretim Takibi

Our Iot cards are integrated into all kinds of machinery and equipment and automatically track your production. Product information, robust-fire-scrap production quantities, etc. Parameters are reported instantaneously.

Otomatik Verimlilik Takibi

Verimlilik Takibi

Each machine, equipment, line, staff, etc. The efficiency of the units is continuously measured and reported. You are given detailed information about the factors affecting your production efficiency and are provided to take precautions.
Fire & Kalite Takibi

Arıza & Duruş Takibi

Periodic maintenance of your machines is monitored automatically and is prevented without error with predictive care models. In addition, faults and potions are reported on the basis of reason, time and machine.
Otomatik OEE Raporlama

OEE Ölçümü

The system automatically generates OEE and many more reports. The information collected is easily displayed in 7/24 from anywhere in the world through our Web and mobile reporting systems.

Digitize your production with industrial Iode

Get real-time and fully automated production monitoring with the Iıot-based smart production system.

Ödüllü Akıllı Fabrika Sistemi

Award-winning Technology

VOLSOFT Smart factory solutions are supported by the Turkish technology team, T3GM and various reputable organisations.

Endüstri 4.0 partnerlerimiz

Developed for today's and tomorrow's needs

The intelligent production system provides all-in-one solutions from factory hardware to software that wants to increase production efficiency by taking the first step into industry 4.0; 

Üretimden Veri Toplama

Gerçek zamanlı üretim verisi toplar

It collects automatic data from human independently from any type of machine and production lin
Sensörle Üretim Takibi

Her tür makine & cihazdan veri alır

e. It receives data from the sensor, relay, PLC, dry contact, mechanical movement, OPC and CNC.

Üretim Takip Sistemi

İşiniz için gerekli tüm verileri toplar

Cycle times, production quantities, planned and unplanned potions, maintenance…

Kablosuz Üretim Takibi

Kablosuz & kablolu veri aktarır

Provides wireless (WI) or Wired (RJ45) communication according to the structure of your factory.

İnsansız Üretim Takibi

Üretim takibini otomatik yapar

Reports on what product you are making, how solid and how flawed you produce.

Verimlilik Takibi

Üretim verimliliğini otomatik ölçer

It measures and reports your productivity from the smallest machine to the entire pla
Plansız Duruş Takibi

Planlı & plansız duruşları ölçer

nt. Detects planned/unplanned stances, reports on reason, duration and quantity.
Kestirimci Bakım

Periyodik bakım takibi yapar

It follows the maintenance cycles of your machines and informs you before it is too late.

IoT Offline Çalışma

Online çalışır & Offline çalışabilir

It sends instant information that it collects, if the connection is interrupted 300 days can work offline.

IoT Veri Toplama Ekranı

Dahili dokunmatik ekranı ile bilgi alır

Shows information about the manufactured product, allowing the operator to enter data.

Üretim Takip Sistemi

Barkod okuyarak tanımlama yapar

The built-in barcode scanner provides work order, order and personnel tracking.
Üretim Ortam İzleme

Ortam değerlerini ölçer & uyarır

It measures and warns you of ambient values such as temperature, humidity and dust. Collec
IoT Offline Çalışma

ERP sisteminize entegre olur

ts production information and automatically transfers it to your ERP system. (SAP, IFS…)

Mobil Üretim Takibi

Mobil uygulama ile 7/24 izleme sağlar

It allows you to monitor your factory 7/24 wherever you are in the world.

Bulut Tabanlı Üretim Sistemi

Lokalde çalışır & bulutta çalışabilir

It can work on cloud distribution or on-premises according to project requ
Üretim Raporlama

Tüm raporları bir arada sunar

irements. It offers all production reports, including OEE, in a single application.

İş Yazılımlarıyla Entegre Çalışır

Smart production system works with integrated business software such as ERP, MRP and CRM that you already use. The collected production data is automatically transferred to the third party software. In this way, operations such as product counting, barcode reading and manual data entry to the system are eliminated.

Akıllı Üretim Erp Entegreasyonu
Kısa Amorti Süresi

Kısa Amorti Süresi

Your investment will return between 3-7 months.
Üretim Verimlilik Artışı

Hızlı Verimlilik Artışı

Your production efficiency increases by up to 30%.
Üretim Kalite Artışı

Hızlı Kalite Artışı

Your rate of Fire decreases and your product quality increases.
Üretim Maliyetiniz Azalır

Maliyetlerde Azalma

Your need and costs are reduced to human beings.
Yerli Teknoloji

Yerli Teknoloji

Developed in Turkey.

Akıllı Üretim Hibe

%100'e Varan Hibe

Your project KOSGEB etc. Supported by institutions.
Ödüllü Üretim Teknolojisi

Kanıtlanmış Başarı

The risks are reduced with a proven system of success.
Akıllı Fabrika Destek

Kesintisiz Destek

Our team awaits your requests.

Sample Applications

Images

Frequently Asked Questions

VOLSOFT Akıllı Üretim Sistemi nedir?

VOLSOFT Intelligent Production System is the system that follows the production processes independently from human, using the software technologies of the Iode. The system fulfills all requirements, including data collection, processing, understanding, forwarding, storing, alerting, reporting and transferring to other systems through the IoT cards.

Unlike traditional production tracking solutions; Produced product quantities, cycle times, planned/unplanned downtime, failures, maintenance, product and order information are collected in real time during production.

The production efficiency and competitiveness of factories using the VOLSOFT smart production system increases.

Nasıl çalışır?

Automatic data collection

Data collection is the most important process in the system and works as follows: The machine, tape and equipment in your factory where production is analyzed and data collection points are determined. Then, special Iot cards are inserted into these points and the signal from the machine is transmitted to the card. If the machine is unable to signal, the sensor etc. The problem is resolved by attaching the sensors. As a result, the machine-realized production is collected in real time and automatically.

Touch panel

Auto-aggregated production data is shown on the machine-mounted 7-inch touch screen. This screen also allows the operator to interact with the system. Information such as posture reasons, wastage/scrap quantities, repair/recovery and material demand is entered into the system by the operator using this screen. The display is also used to display drawings, precautions, warnings and technical information from the manufactured product to the operator. 

Barcode Scanner

Inside the system comes an internal industrial barcode scanner. This barcode reader is used for many purposes, such as work order tracking, product information retrieval and operator detection.

Communication

The collected production data is transmitted to the service on the server instantaneously over a wireless or wired network. The service processes the data transmitted by the devices, saves it to the database, and deletes it from the device. The MQTT protocol is used for communication.  In addition, the service/database can operate on a local server or cloud.

Reporting

The system allows you to see 7/24 collected production data through our web and mobile applications. All reports that are considered standard in the industry, including the OEE report, are available within the system. It allows you to easily identify and intervene in details affecting your production efficiency.

Warning System

The system includes an internal warning system. This alert system follows the scenarios you specify and alerts you via SMS and email when it happens. In the Örknek; When the performance of one or more machines is low, when the error rate rises, the downtimes increase, etc.

ERP Integration

The collected production data is used in the ERP etc. automatically transferred to systems. In this way, production data does not need to be entered into the system.

Satın alma maliyeti yüksek midir?

Not. The system is priced according to the number of machines and costs that each process can easily have, from SME level to the largest factories. On the other hand, considering the contributions and resources that the system provides to the factory, the cost of purchasing the system is insignificant.

Faydaları?

Automatic performance, efficiency & error tracking

  • You will be able to see the status of each machine live. (Stops, Works, error, maintenance, etc.)
  • You will be able to see the production quantities, performance ratios, total downtime, order/model/variant/body and operator information of each machine in minutes, hourly, shift, daily, weekly, monthly and yearly.
  • You will be able to quickly intervene by seeing low performance and more error-driven machines through the system.
  • You will be able to see which operator is working with low performance and more errors through the system.
  • You will be able to see the system through which the shifts and times have decreased performance.
  • With large screens to be placed in specific areas, employees can see their performance and the performance of other employees. In this way, the employees will strive to work more efficiently with psychologically.
  • You will be able to make quick and accurate decisions about employees who are routinely non-productive.
  • The total production yield will increase by 25% to 35% by preventing the slowdowns and errors from the employees.
  • The product quality will increase significantly as the efficiency and error problems in the machines will be detected without growth.
  • You will have the chance to intervene in the right machine at the right time and your spare part costs will decrease.

Order, Planning, production & Tracking

  • In particular, the correct planning and delivery is very important for companies that are mainly producing orders. The system allows you to see the instant and total production of each order before it's late, ensuring you make the right decisions at the right time.
  • Starting from the first stage, the productions (order, model, variant and body) will be automatically tracked in each production department. In this way, you will be able to pre-intervene in excess production, delay and similar negativity.
  • The system will automatically count the number of products from the machines used to process or scan the system for the elements and equipment will be wasted.
  • Because the system will count the productions individually electronically, 100% of the units are guaranteed to be accurate. In this way, the last-minute crisis caused by the wrong count or weighing will be avoided.
  • You will be able to avoid the clutter in other departments as the production Customs will be monitored instantaneously and accurately. In this way, you will be able to increase your profitability by using your production line in the most efficient way.
  • You will have the chance to make a better plan for working with instant and accurate data. In this way, the necessity of giving business to the companies will be reduced and your product quality and profitability will increase.
  • You will be a more preferred company by customers than other competitors as you produce quality products and increase your delivery rate on time.
Akıllı Fabrika Demo

Sistemi denemek istiyorum!

We do free PoC work in the facilities we see fit. Contact us about this topic.
Akıllı Fabrika Saın Al

Sistemi satın almak istiyorum!

Increase your productivity and profitability by switching to the Industry 4.0 & Smart Factory. Contact us now.
 
Akıllı Fabrika Demo

Öğrenmek istiyorum!

Do you want detailed information about the system? Wondering if it's compatible with your facility? Start here.
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Yardım istiyorum!

Our expert team is waiting for you to answer all your questions before and after sales. Get live support and help now.