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What is data collection from production?

The software systems you use, including Enterprise resource Planning (ERP) and production execution Systems (MES), are based on production data collected from the production area to carry out your business. In most cases, this data is collected manually and entered into the system by a human.

Three common problems with hand-collected data are perfection, error, and delay. Given that raw data collected from production is the basis for all subsequent production reports and important decisions are based on these reports, any problems with the initial data collection will have a negative impact on your business. Start the effect.

Data collection from production is a requirement that is extremely important for factories and does not accept errors. For this reason, automating the process of collecting data from production provides great benefits to businesses that make them error-free.

Success Story

The cosmetic giant Eyüp Sabri Tuncer completed the transition process to the smart factory with the data acquisition system from VOLSOFT production facility in Ankara. Details.

VOLSOFT Automatic Data Acquisition solution

VOLSOFT Smart FABRIKA1 Solutions Enable automatic collection of production data in the field independently of the site. In this way, accurate and real-time production data is obtained. So getting the data and making decisions based on this data becomes easier than ever.

The system is an end-to-end solution, including data collection, semantic, processing, forwarding, storage, reporting, and transferring to other systems.

Data acquisition system from production

The VOLSOFT production data acquisition solution consists of IoT2-based hardware and software that manages these hardware. Our industrial data acquisition device is built on Iode technologies and is equipped with unrivalled capabilities. All units that make up the system are designed and encoded by the VOLSOFT team.

Smart Factory (Industry 4.0) = Increase productivity up to 30%

VOLSOFT Production data acquisition system monitors and analyses all machinery and equipment in your factory in real time. This ensures that your business has previously unfeasible benefits;

  • Improves the accuracy and speed of data collection from production
  • Allows you to identify the real causes of loss of productivity
  • Contributes to the effectiveness of advanced planning systems by delivering accurate and vibrant data
  • Provides long-term trend analysis to better understand the impact of changes or new strategies
  • Enhanced production space increases the visibility of each work order and workshop resources for information distribution and availability.
  • Supports improvements in production processes such as Work in Process (WIP) 3 streams, minimizes scrap and machine downtime
  • Collects process data that may be critical to your quality standards
  • Supports green and sustainable manufacturing with efficient use of resources and paperless media
  • Supports lean manufacturing and continuous development programmes to maximize production, minimize waste and reduce production costs

VOLSOFT Smart Factory Solutions provide you with the above benefits and much more.

VOLSOFT Production data Acquisition system features

Data collectionData processingCommunicationOperationalReportingIntegration
Receiving a signal from the machineProduct and Parts quantitiesWireless communicationWork Order TrackingWeb-based reportingSending data to ERP
Dry Contact countingCervim Times (Cycle)Cable communicationMaintenance monitoringMobile (iOS/Android)Read data from ERP
Signal Counting with RelayDowntimesSending instant dataShift TrackingOEE ReportOpen SQL Structure
Counting products with the sensorReasons for PostureSending periodic dataFood & Break TrackingDashboard (Cockpit)REST & ODATA API
Reading information from PLCWastage and scrap quantitiesOffline operationJob terminationAndon notationSAP Integration
Reading information from CNCProductivity AccountHTTP ArchitectureMaterial demandTV DisplayORACLE Integration
Read information from OPCFailure timesREST ArchitectureDisplay a product (sketch)Productivity reportsLOGO Integration
Barcode ScannerCauses of malfunctionSOCKET ArchitecturePoka-Yoke (bug blocking)Performance reportsMicro Integration
Get Data with touch screenFault response timesMQTT ArchitectureProcess parametersPosture & Bug ReportsIntegration of the IFS
Product recognitionMaintenance timesCoAP ArchitectureOrder TrackingProduction reportsWorkcube Integration
Operator recognitionProduct & model InformationPeer-to-peer architectureInventory TrackingBreakdown reportsCanias Integration
Work order recognitionMachine InformationData encryptionCauses of failureResponse reportsSAGE Integration
Quantity limitOperator InformationSecure CommunicationFeedbackChart reportsAxapta Integration
16GB Data storageShift InformationAuthorizationParametric application StructurePDF, Excel & WordDynamics Integration
And more..And more..And more..And more..And more..And more..

I want to switch to smart factory

VOLSOFT Smart factory solutions are suitable for every scale plant. It will be enough to calculate the cost of the project to get a brief information about your mouse and production.

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